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Sr. Process Engineer

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Date: Nov 24, 2021

Location: Shanghai, SH, CN, 201807

Company: Corning

Requisition Number: 50705

 

Corning is one of the world’s leading innovators in materials science. For more than 160 years, Corning has applied its unparalleled expertise in specialty glass, ceramics, and optical physics to develop products that have created new industries and transformed people’s lives.

Corning succeeds through sustained investment in R&D, a unique combination of material and process innovation, and close collaboration with customers to solve tough technology challenges.

Our Optical Communications segment has recently evolved from being a manufacturer of optical fiber and cable, hardware and equipment to being a comprehensive provider of industry-leading optical solutions across the broader communications industry.This segment is classified into two main product groupings – carrier network and enterprise network. The carrier network product group consists primarily of products and solutions for optical-based communications infrastructure for services such as video, data and voice communications. The enterprise network product group consists primarily of optical-based communication networks sold to businesses, governments and individuals for their own use.

Purpose of the Position:

  • Create and maintain BOM for regular products.
  • Production routine time maintenance and check for all products.
  • Order review and ECN screening.
  • Works with team members to solve difficult technical and engineering related problems.
  • Supports or leads continuous improvement activities to improve production line quality capability.
  • Supports or leads new product or process introductions and cost reduction projects.
  • Lead fundamental process understanding and lowest cost producer objectives.
  • Supports or leads the development and execution of plans to evaluate new technology or improvements in existing technology resulting in a superior product in terms of quality and/or cost.
  • Lead the rapid-response team to support customer's new product requirements.
  • Understands Corning's Intellectual property management processes and follows that process in documenting any intellectual property developed as part of a project.

 

Day to Day Responsibilities:

 

  • Create and maintain BOM for regular products
    • Establish new Bills of Materials (BOM) and update existing BOM’s as required
    • Routine BOM issue for error free operation
    • Establish a BOM tracking system from products inquiry to the end of products shipping.
    • Maintain and update plant BOM record and related documentation as the latest.
  • Routine Maintenance and check
    • Maintain the correct routine in PTS/QAD system.
    • Check the routine before release the WO.
  • Order Review 
    • Provide a close support to SCM and customer service for order review/inquiry to ensure the on-time delivery.
    • To be a coordinator for customized order
  • Continuous improvement of existing products and processes.
  • Responsibly for ECN screening
  • Support other manufacturing functions assigned by supervisor from time to time 
  • Complete assigned projects that include working process improvement, material utilization optimize and assigned specific department coordinator’s work.
  • Provides day-to-day technical support & problem-solving for production, development and research operations, like localization, material substitution, etc.
  • Trains trainer on new equipment and processes
  • Uses rigorous processes and technical knowledge to build detailed technical understanding for key process steps
  • Functions as a team member or team leader on focused projects
  • Implements and documents material, process and/or equipment changes
    • Ensure the manufacturing process is aligned to the documented standard
    • Continuously monitor and analyze process performance data to provide early warning of deviations and ensure process is operating to expected global standards
    • Identify, propose, and evaluate changes to the process to improve control, stability and efficiency
    • Implement local changes to the global process standard in accordance with the global change management process
  • Create and modify assembly and flyer drawings. Create and modify drawings as part of raw material specifications
  • Uses simple statistical tools and Designed Experiments (DOE) in process problem solving and process improvement; Uses more sophisticated statistical tools and DOE techniques in problem solving and process/product improvement
  • Supports new product introductions through equipment installation, process certification, documentation and training
  • Develops SME knowledge of material, process and/or equipment in focused areas of manufacturing or engineering
  • Drive continuous improvement of existing products and processes    
    • Complete assigned projects that include product evolutions, process improvements, and modifications to existing products to meet customer requirements.
    • Support of production, quality control, and purchasing by evaluating discrepancies with materials, communicating with suppliers, and troubleshooting as needed.
    • Meet plant cost reduction goals through process and productivity improvements and efficiently managing consumables and operating supplies
  • Quick response for new product requirement from customer.
  • Work to comply company objectives and goals on Safety and EHS requirement, obey all company EHS rules (Include: Policy, Procedure, Objectives, Hazard resource identification, Facility & Equipment, PPE request, SOP and other requirements).

 

 

Education & Experience

  • Bachelor of Science in Engineering or equivalent technical experience or equivalent experience (exceptional case)
  • At least 3 years experiences in process engineering or other related manufacturing engineering area including process, material, control, mechanical and other related knowledge.


Required Skills

  • DMAIC practice experience
  • Track record of delivering results
  • Demonstrated knowledge in a technical field
  • Project team membership
  • Familiar with ERP system.
  • Familiar with quality, EH&S management system such as ISO9001, ISO14001.
  • Familiar with process/quality/cost control and improvement tools such as SPC, DOE, FMEA, TQM, IE, seven quality tools, MCV etc.
  • Good written and oral English communication.
  • Good PC skills such as Microsoft office.
  • Good people communication skill.

 

Desired Skills  

  • DMAIC certification
  • Project Team Leadership