Share this Job

Technical Leader - Lamination Molds & Tooling

Apply now »

Date: Oct 24, 2021

Location: Suzhou, JS, CN, 215000

Company: Corning

Requisition Number: 43432

 

Corning is one of the world’s leading innovators in materials science. For more than 160 years, Corning has applied its unparalleled expertise in specialty glass, ceramics, and optical physics to develop products that have created new industries and transformed people’s lives.

Corning succeeds through sustained investment in R&D, a unique combination of material and process innovation, and close collaboration with customers to solve tough technology challenges.

- Purpose of the Position

 

-Scope out, conceptualize, source, customize, integrate, install and start-up automotive glass lamination, ColdForm and finishing processes on commercially available technology, equipment and automation

- Lead the development of customized molds for automotive glass lamination, ColdForm, film lamination and finishing processes

- Develop expertise in glass lamination / forming related mold design, process, measurement, analysis, inspection, maintenance and repair

- Form highly matrix project teams with process, equipment, measurements, controls and/or automation engineers from customer and/or internal resource pools.

- Lead multiple project teams in parallel to transfer technology, processes and measurements to customers and plants

- Build solid and trusting relationships with customers’ key technical and manufacturing contacts related to glass lamination, ColdForm, hot form and finishing

- Develop strong fundamental understanding in glass 3D lamination, forming and mold design

- Make data-driven improvements to existing processes, molds, equipment, measurements and systems

- Facilitate and lead teams to problem solve in a scientific, methodical, systematic and data-driven manner

- Build knowledge of industry-leading process, equipment, measurements, automation and systems to sustain a world-class glass center-of-excellence in glass lamination, forming, molds and finishing

- Source, test, analyze to qualify new materials, designs, technology and vendors for glass lamination, ColdForm, molds and finishing

- Leverage 3D CAD, analytical tools, simulation and modeling to foresee and mitigate risks in mold design - Proliferate Corning glass application and ColdForm technology across the automotive industry

 

- Day to Day Responsibilities

 

- Perform glass lamination, mold and ColdForm process engineering on manual, semi- and fully automated manufacturing lines, measurement systems and inspection stations

- Improve mold design, process analysis, simulation, sourcing, fabrication, measurement, inspection, testing, qualification, cleaning, maintenance and tracking - Automate manual processes and glass handling

- Design molds compatible with automation and online AOI

- Design tests, experiments, FAT, SAT, process development, qualification with DOE for new process, materials, equipment and measurements

- Collect requirements and VOC to develop scope of work, project plan, schedule, budget and resource plan

- Support the design for manufacturing (DFM) analysis

- Estimate budget, capacity, utilization and consult for new product introductions

- Evaluate part designs and determine the most cost-effective mold design relative to manufacturing efficiency, long-term tool durability and simplicity of tool maintenance

- Ensure that mold and tooling meet targets for lifetime, cost and cycle time

- Support mold design and development from concept, fabrication to final qualification

- Analyze mold concept designs presented by suppliers before fabrication and provide feedback from experience to enhance tool function, repeatability, economic operation, and ease of maintenance

- Work with internal and external customers to form project team and lead project execution

- Provide training and technical support to internal and external customers

- Drive and manage multiple project teams in parallel to deliver scope on-time and on-budget

- Develop, coach and mentor individual team members

- Communicate with customers, colleagues and leadership up the chain of command

- Present ideas, plans, project status & opinions in writing and orally with visual aids - Influence key decision-makers and stakeholders via suitable media or channels for success

- Drive for decision-making by facilitating the process with decision-makers, stakeholders and peers

- Work on design and analysis of first or next generation products, process, machines, fixture and machine components for robust design through design and material selection / analysis

- Facilitate the design of manufacturing process and equipment layout, fixtures, jigs, carts and manual assists (generic and customized solutions)

- Engineer and monitor production process and equipment for safety, quality, reliability, capacity, efficiency, flexibility, ergonomics, maintenance and ROIC

- Identify low-hanging fruits, prioritize opportunities, capture quick-wins and share remaining opportunities

- Leverage vendors in industrialization, fabrication, installation and replication of prototype, pilot or production equipment

- Plan, coordinate and execute site preparation, equipment move-in, installation, hook-up, power-on, check-out, testing and start-up by interfacing with suppliers, development, customers, manufacturing, technicians and trades professionals to get systems set-up and functional

- Document meetings, design reviews, site activities, progress, results, assignments, technical understanding, vendor assessment, equipment check-out, on-site installations, engineering changes, performance improvements, trial & experiment results, innovations and intellectual assets

- Share experience & lessons learned, cross-train, coach, guide, develop and support peers. - Investigate prior art and document any potential intellectual asset developed"

- Project involved with Technology transfer, new lines start-up, process optimization, equipment modifications, new materials qualification, fundamental understanding (MEE), new process, technology or product features.

 

- Education and Experience

 

- BS/MS/PhD majoring in Mechanical, Plastic, Materials or Glass/Ceramics Engineering or related fields

- ≥ 10 years of solid project, industrial, engineering and manufacturing experience in different glass lamination, molds, forming and/or glass finishing processes and equipment design - ≥ 6 years of project and functional leadership experience

- Exposure to manufacturing of automotive subcomponent is a plus (for example: APQP, PPAP, IATF 16949 or Automotive Safety Testing)

- Experience of living, studying, working abroad or extended travel outside of home country is a plus

- Experience working for foreign multi-national corporations is a plus

- Experience of working directly with external customers is a plus

- Diversity of experience or background is an asset

 

- Required Skills

 

- Knowledgeable of tool steels and metallurgical properties

- Functional with 2D and 3D CAD software

- Deep understanding of quality systems, PFMEA, control plan and how engineering, operations & quality collaborates

- Systematic and methodical hands-on process troubleshooting for source of delamination, mold failures, scratches, chips, particles, stains and contamination on the production floor

- Ability to document and share lessons learned afterwards

- Clear understanding of equipment set-up and calibration process with the ability to develop clear bilingual visual work-instructions on how to adjust, job change, calibrate equipment/gauges, clean/inspect and repair molds

- Responsible for the accuracy of work performed and proactively ensures quality of work - Providing feedback, coaching and mentoring to individuals

- Experience working on one or more of the following types of process, equipment or automation:

 

o Surface cleaning (ultrasonic, brush cleaning or plasma cleaning) and wiping o Hot and/or vacuum forming of transparent glass or plastic with cosmetic requirements

o Primer coating on thin, flexible and brittle material

o Precision glue mixing and accurate dispensing

o Polymers, adhesives, spacers

o Thin glass material handling and fixtures

o Clean environments, tents and chambers

o Mechanical and reliability testing, dimensional measurement and/or optical measurement

o Automated curved surface measurement and profile-of-line measurement on curved edges

o Automated dispensing inspection, pattern recognition and gap inspection

o Precision film lamination or dual sided tape dispensing

o Semi-automatic man-machine collaborative work cells

o Tunnel kiln, ovens or environmental chambers

o flat glass or thin sheet cassettes or packing / stacking with interleaf material

 

- Detail-oriented and able to perform with limited supervision under time pressure

- Effective listening, oral and written communication skills in English and in one or more of the following languages: Chinese, Japanese, Korean, Vietnamese, German, French or Italian

- Instills trust and confidence

- Honest but pragmatic and tactful

- Adapts to change quickly and takes frequent changes in strides

- Effective at managing time and competing priorities - Customer oriented: manage expectations and meet / exceed customer requirements with quality results - Capable of establishing effective working relationships and rapport with others quickly in new environment

- Contributes and enriches professional and career development of peers

We prohibit discrimination on the basis of  race, color, gender, age, religion, national origin, sexual orientation, gender identity or expression, disability, or veteran status or any other legally protected status.

We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.