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MTY - Senior Molding Engineer

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Fecha: 27/06/2022

Ubicación: Monterrey, NLE, MX, 66480

Empresa: Corning

Los empleados internos de Corning tienen la oportunidad de revisar las ofertas de empleo globales en busca de posibles intereses. Sin embargo, se les recomienda hacerlo con el entendimiento de que la posibilidad de considerarlos candidatos para puestos ubicados fuera de su área geográfica (ciudad, país, región) dependerá de diversos factores, como la disponibilidad de experiencia local en la materia o de talento cualificado, la necesidad de obtener autorización de trabajo y su disponibilidad, los costos asociados con la transferencia interna, etc. La organización contratante será quien decida si permite que los empleados que se presenten a cargos fuera del área local sean considerados para el puesto vacante. Se recomienda a los empleados que deseen aplicar a una vacante en Corning, hablar con su supervisor sobre su interés antesde aplicar formalmente.

 

Description

Supervise technical Process group to achieve the critical goals established by the molding department. Close team building with Process Technician, Setup Technicians and Material Technician to insure the role’s

Responsibilities

General

  • Supervise technical Process group (Process Technician, Setup Technician and Material Technician to ensure a positive work environment and awareness of company goals and objectives
  • Coordinate the technical setups and Process Technicians to meet the Production support on injection molding machines according to Production order priorities
  • Responsible for molding machine set up including auxiliary equipment as related to the injection molding  process
  • Must have travel availability
  • Respond to machine alarms in a timely manner
  • Responsible for clear and consistent communication between shifts
  • Verify machines settings in conformance with the process sheet
  • Maintain cleaning and organization of mold storage, machines and the mold locations.
  • Be familiar with inspection procedures
  • Stop the machines and equipment when end production
  • Be able to work under time pressure and prioritize and complete tasks in a timely manner
  • Cover vacations and personal time for other Process Engineers
  • Perform all additional duties as required by the Process Engineering team
  • Work closely with tool room, maintenance, production, Quality  & Process Engineer for scheduling any tool work that is required
  • Follow all company policies and procedure
  • Responsible for the timely completion projects 
  • Strong attention to detail with excellent prioritization and follow up skills
  •  Must rely on extensive experience and judgment to plan and accomplish goals in a variety of tasks
  • Strong verbal and written communication skills and ability to read and write in English
  • Be able to work under time pressure and prioritize and complete tasks in a timely manner
  • Supervise technical Process group (Process Technician, Setup Technician ) to monitor & record mold cavitations in every machine Startup on mold tag
  • Provide technical support to shift for trouble shooting and problem resolution. Ensure equipment and processes meet    and sustain standard production outputs
  • Work closely with tool room, maintenance, production, Quality  & Process Engineer for scheduling any tool work that is   required
  • Maintain Process molding parameters to achieve quality parts and optimized cycle times
  • Maintain and improve upon existing manufacturing practices for the manufacture of finished goods
  • Follow and document process parameters to ensure repeatable results
  • Responsible for proper handling and care of all materials, molds and tooling
  • Verify machines settings in conformance with the process book
  • Coordinate and participate in the molding correction action for ongoing manufacturing issues (Root cause analysis)
  • Maintain cleaning and organization of mold storage, machines and the mold locations
  • Support activities related to continuous improvement projects
  • Ensure 5s requirements are being met in area
  • Availability to rotate Shift
  • Experience on Mold Qualification (New Mold and transferred) 
  • Position is often required to work overtime on little or no notice, and to work varied shifts to conduct duties
  • Operational Experience with Injection molding Machines (Hydraulic & Electric )
  • Experience in Operation and Programming Peripheral Equipment (Vision System, Robots, Sprue Pickers, Thermolators, Dryers, Hot runners controller, Servomotor controller, etc)
  • Operation experience in diversity of molds (Hydraulic & Pneumatic Valve Gate, Core Pull System, servo motor, etc.) with close tolerance
  • Knowledge of SPC applied to molding process
  • Experience in analyze and troubleshoot Plastic Injection Process
  • Contribute and participate in Internal and External Audits in department, as well as being responsible for the good results of such. Examples Audits include: ISO, TL, 5's, Safety, and Sarbox
  • New Mold and Molding machine qualification

 

Education

  • B.S. degree in engineering or engineering technology preferred

 

Work Experience

  • Minimum 5 years of experience on injection molding process : Knowledge and operation of a diversity of molding equipment : Injection molding machines (Hydraulic & Electric ), cranes, mold changes, vision system, dryers, thermolators, blenders, servomotor controllers, core pull systems, molds with valve gate, sprue pickers, robots, etc.    

 

 

Additional Skills

General Requirements

  • Experience in Quick Changeover methodology (SMED) and tools (Fast Tie, Mechanical Platen, drainage system)
  • Yellow Belt Certification
  • The position must occasionally lift up to 55 pounds and have specific vision abilities related to close and color vision
  • Knowledge of plant/machine set-up for proper drying, loading, grinding for best Processing
  • Must have knowledge in Systematic Molding Tools (RJG)
  • Must be Completed 100% of Paulson Training
  • Drying system Training  (knowledge of how to properly dry plastic engineering resins )
  • Computer skills (Microsoft Office)
  • Provide training to Process Technicians, Setup Technician and Drying Technicians skill sets
  • Knowledge of robotics (Wittmann preferred), hydraulics and/or electrical systems
  • Creation and Set up End of Arm tooling for robotic part removal
  • Research and develop new manufacturing processes
  • Analyze manufacturing data and suggest improvements
  • Ability to program a 6-axis robot (Wittmann , CONAIR, Yushin, SEPRO, ENGEL, etc)
  • Creation of new standardized work procedures
  • Green Belt Certification
  • Experience in procurement of new equipment or process
  • Provide technical training to all technical employees including Master Molder capabilities
  • Knowledge of Mold Flow Analysis
  • Trial new tooling and equipment and make modifications as needed to meet quality and production goals.
  • Other tasks as assigned by Supervisor/Manager
  • Excellent communication skills (verbal and written), organizational, and time management skills
  • Statistical problem solving and Six Sigma techniques
  • Black Belt Certification
  • Advanced English Level