Sr. Controls Engineer

Numero de Requisicion: 63952

Corning es vital para el progreso: en las industrias que ayudamos a dar forma y en el mundo que compartimos.

Inventamos tecnologías que cambian la vida utilizando la ciencia de los materiales. Nuestra experiencia científica y de fabricación, nuestra curiosidad ilimitada y nuestro compromiso con la invención con propósito nos colocan en el centro de la forma en que el mundo interactúa, trabaja, aprende y vive.

Nuestra inversión sostenida en investigación, desarrollo e invención significa que siempre estamos listos para resolver los desafíos más difíciles junto con nuestros clientes.

Nuestro segmento de comunicaciones ópticas acaba de evolucionar de ser un fabricante de fibra óptica y cable, hardware y equipos para convertirse en un proveedor integral de soluciones ópticas líder en la industria, abarcando la industria de comunicaciones más amplia. Este segmento se clasifica en dos grupos de productos principales: red de operador y red empresarial. El grupo de productos de red de portador consta principalmente de productos y soluciones para infraestructuras de comunicaciones de fibra óptica para servicios como comunicaciones de video, datos y voz. El grupo de productos de red empresarial consta principalmente de redes de comunicación por fibra óptica dirigidas a negocios, gobiernos y personas para uso propio.

1. Purpose of Position.     

Develop new manufacturing processes, technologies and methods while improving existing manufacturing processes and capabilities to reach the required CPK/SIGMA levels controlling process scrap and product cost. Assures CSC Compliance through the proper process documentation, enforce standardization and findings follow up ,facilitate and delivered robust well documented data driven RCA with the use of methodology  

Designs and analyses first generation / next generation products, processes and/or equipment in support of a new product / technology introduction. Maintains knowledge of the latest developments in their area of expertise in order to identify and document any intellectual property developed as part of a project 

2. Responsibilities and tasks of the position. 

General         

• Individual contributor lead or team member with ownership of a significant part of the accomplishment within Business Unit/Area, Plant, Division, Function, Region. 

• Manage complex scope, many variables and stakeholders across multiple functions/divisions/countries. 

• Coach Bands B, A, CC, BB, AA 

Main activities but no limited: 

• Plan, organize and execute work-streams on projects to deliver process improvement and step change capabilities 

• Evaluation process cost, quality, and capability alternatives, institutes continuous improvements to existing manufacturing operations through process automation/semi-automation 

• Project work scope typically includes equipment selection (design, development) manufacturing installation, start-up and acceptance (Pilot, Pre-Pro Runs & EEM) 

• Role includes individual contributor and project work-stream leadership responsibilities 

• Develop and update manufacturing process documentation, (MPIs, VAs, PM/AC along with Maintenance Department) 

• Work with and facilitate alignment between manufacturing, development and upstream process experts to deliver step change and improvement of finishing technology capabilities 

• Manage internal Corning resources to complete project deliverables 

• Interface with external machine builders, system integrators, and suppliers to specify and deliver fully integrated process machine systems on-time, on-budget and fulfilling the technical scope when is appropriated 

• Apply knowledge of engineering principles and methods to resolve challenges 

• Utilize statistical tools, engineering data, and DMAIC/DESGN/Lean/MEE/TRIZ methodologies to develop process and fundamental understanding to support robust manufacturing processes. 

• Support development and execution of finishing technology strategy, roadmap and project portfolio 

• Elaborate product and process improvement qualification plans.  Complete technical reports for internal publication 

• Support problem-solving in manufacturing, including root cause identification and resolution 

• Apply process engineering knowledge, skills and expertise from concept through delivery of process and equipment at production areas 

• Participate in Stage Gate (RA, LA, GA) defined. 

• Works on problems of diverse scope where analysis of data requires evaluation of identifiable factors. Exercises judgment within generally defined practices and policies in selecting methods and techniques for obtaining solutions. 

• Participate in solutions related to process issues on Customer Notifications 

• Introduce safe and ergonomic devices and processes to enable a safe work environment 

• Lead and/or support the implementation of a robust Product Quality Architecture for new and existing products 

• Propose and implement iKaizen and Safety iKaizen (ergonomic devices and processes) to enable a safe work environment; support and perform 5S implementation in work area to achieve Plant goal 

• Define substitute consumables to avoid an adverse process impact 

• Support Global Standardization processes/projects 

• Knowledge of product application on the field to identify process improvement opportunities 

• Provide electrical , mechanical  and controls engineering and equipment technical expertise in maintenance and process, continuous improvement, cost reduction, and productivity improvement. 

• Internal subject matter expert in control systems (PLC, HMI, Drives etc.,), system integration, sensors and electro-mechanical devices 

• Lead technical support when maintenance/process requirements exceed electrical associate capabilities. 

• Actively participates on projects involving design, fabrication, off-line integration , testing, installation, production start-up support, training of plant personnel and technology transfer . 

• Recommend and implement long term solutions to recurring equipment performance issues.  Provide inputs to capital and facilities plans for equipment upgrade or maintenance cycles.  

• Creates equipment qualifications and initial training documentation 

3. Minimum Knowledge and Skill Requirements 

A. Education. 

• Bachelor of Science or Engineering Degree or higher in relevant discipline, Master’s degree a plus 

• Bilingual (English and Spanish) 

B. Work Experience. 

• 5 years required, 2 years desired of experience as Engineer in Process/Manufacturing, Quality,  NPI or Product Engineering in a multi-product manufacturing environment using Statistical Process Control or/ and Quality Control & Risk Assessment 

• 3 years Experience in programming PLC (AB RSLogix, Controllogix, Siemens S7 and G&L) 

C. Desired Skills 

• DMAIC Green Belt certified, DMAIC Black Belt certification desired, PQA Green Belt experience a plus 

• Working knowledge of manufacturing Process Control (Error-Proofing method application and Statistical Process Control recommended, Customer complaint resolution a plus, Quality Management Systems utilization a plus, etc.) 

• Demonstrated track record of Quality and Process improvement projects using Six Sigma, DMAIC, or equivalent process improvement methodology  

• Strong problem-solving skills is required (methodological approach) 

• Statistical training with experience applying concepts such as Process Capability and Measurement System Analysis, DOE’s, Linear Regressions , Sample Size Calculation ,  etc 

• Professional knowledge of MS Office (particularly MS Excel software, MS Word, SPC XL desired, Visual Basic a plus) 

• Knowledge of Minitab, SPC or equivalent statistical software is required 

• Demonstrated Project Management experience  

• Ability to manage and participate in both short- and long-term projects 

• Business Financials knowledge 

• Excellent verbal and written English communication skills required 

• Must be a self-starter , coach , able to work in a team environment and motivate others, while being capable of working independently in a dynamic, business/manufacturing environment.  

• Able to design, configure, and implement HMI programming 

• Ability to program in ladder logic 

• Strong fundamental understanding of electrical design practices, control systems integration, controls    architectures, PLC’s, electro-mechanical drive systems, vision system, risk assessment and safety systems 

• Understanding and updating electrical schematics and prints will be a required capability for projects that support plant systems 

• Experience with the implementation and functions of PID Controls and control loop tuning 

• Experienced in the checkout and verification of electrical control panels 

• Well versed in the rules and regulation relating to implementation and best practices in electrical system design and implementation         

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• Exiten bonos disponibles en toda la organizacion y atractivos programas de compensación a corto y largo plazo según su función y responsabilidades.

• Los programas de desarrollo profesional lo ayudan a crecer y lograr sus objetivos profesionales.

Nos aseguraremos de realizar ajustes razonables para que las personas con discapacidades puedan participar en el proceso de solicitud de empleo o entrevista, realizar funciones laborales esenciales y recibir otros beneficios y privilegios laborales. Para solicitar una adaptación, contáctenos en accommodations@corning.com.